Marantz DV4500 Service Manual

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DVD Player
DV4500
Part no. 90M12BW855010
First Issue 2004.05
ecm
Service
Manual
DV4500 /N1B/N1S
Please use this service manual with referring to the user guide (D.F.U) without fail.
DV4500
TABLE OF CONTENTS
SECTION PAGE
TECHNICAL SPECIFICATIONS .............................................................................................. 1-1-1
SERVICE HINTS AND TOOLS ................................................................................................ 1-2-1
WARNING AND LASER SAFETY INSTRUCTIONS ................................................................ 1-2-2
LASER BEAM SAFETY PRECAUTIONS ................................................................................ 1-2-3
IMPORTANT SAFETY PRECAUTIONS .................................................................................. 1-3-1
STANDARD NOTES FOR SERVICING ................................................................................... 1-4-1
CABINET DISASSEMBLY INSTRUCTIONS............................................................................ 1-5-1
TROUBLESHOOTING ............................................................................................................. 1-6-1
BLOCK DIAGRAMS ................................................................................................................. 1-7-1
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS .......................................................... 1-8-1
WAVEFORMS .......................................................................................................................... 1-9-1
WIRING DIAGRAMS.............................................................................................................. 1-10-1
FIRMWARE RENEWAL MODE ............................................................................................. 1-11-1
IC PIN FUNCTION DESCRIPTIONS ..................................................................................... 1-12-1
LEAD IDENTIFICATIONS ...................................................................................................... 1-13-1
EXPLODED VIEWS ............................................................................................................... 1-14-1
PARTS LIST ........................................................................................................................... 1-15-1
P.SCAN
DVD
VCD
FL OFF
PLAY STOP PAUSE
ENTER
MENU
OPEN/CLOSE
FL OFF
STANDBY
POWER ON / STANDBY
DVD PLAYER DV4500
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Summary of Contents

Page 1 - DV4500 /N1B/N1S

DVD PlayerDV4500Part no. 90M12BW855010First Issue 2004.05ecmServiceManualDV4500 /N1B/N1SPlease use this service manual with referring to the user guid

Page 2 - MARANTZ DESIGN AND SERVICE

1-4-1 DVD_NOTESTANDARD NOTES FOR SERVICINGCircuit Board Indications1. The output pin of the 3 pin Regulator ICs is indi-cated as shown.2. For other IC

Page 3 - SPECIFICATIONS

1-4-2 DVD_NOTE3. The flat pack-IC on the CBA is affixed with glue, sobe careful not to break or damage the foil of eachpin or the solder lands under t

Page 4 - CAUTION:

1-4-3 DVD_NOTE(4) Bottom of the flat pack-IC is fixed with glue to theCBA; when removing entire flat pack-IC, first applysoldering iron to center of t

Page 5 - SERVICE HINTS AND TOOLS

1-4-4 DVD_NOTEInstructions for Handling Semi-conductorsElectrostatic breakdown of the semi-conductors mayoccur due to a potential difference caused by

Page 6 - LASER SAFETY

1-5-1 E59M2DCCABINET DISASSEMBLY INSTRUCTIONS1. Disassembly FlowchartThis flowchart indicates the disassembly steps to gainaccess to item(s) to be ser

Page 7 - LASER BEAM SAFETY PRECAUTIONS

1-5-2 E59M2DCCAUTION 2: Electrostatic breakdown of the laserdiode in the optical system block may occur as apotential difference caused by electrostat

Page 8 - IMPORTANT SAFETY PRECAUTIONS

1-5-3 E59M2DC(S-5B)(S-5A)[6] DVD MainCBA UnitCN201CN301CN401CN601AShort the three short lands by soldering.(Either of two places.)ConnectorView for AF

Page 9 - Safety Check after Servicing

1-5-4 E59M2DCAView for ARotate this roulette in the direction of the arrowHOW TO EJECT MANUALLY1. Remove the Top Cover.2. Rotate the roulette in the d

Page 10 - Connector

1-6-1 E59M2TRTROUBLESHOOTINGFLOW CHART NO.2The fuse blows out.After servicing, replace the fuse.Check the presence that the primary componentis leakin

Page 11 - Soldering Iron

1-6-2 E59M2TRFLOW CHART NO.7P-ON+5V is not outputted. (EV+11V is outputted normally.)Is the "H" signal inputted into the base of Q1004?Repla

Page 12 - 2. Installation

MARANTZ DESIGN AND SERVICEUsing superior design and selected high grade components, MARANTZ company has created the ultimate in stereo sound.Only orig

Page 13 - Semi-conductors

1-6-3 E59M2TRYe sNoFLOW CHART NO.12The key operation is not functioning.Are the contact point and the installation state of the key switches (SW2102,

Page 14 - 2. Disassembly Method

1-6-4 E59M2TRFLOW CHART NO.17[No Disc] indicated. (When the focus servo is not functioning.)FLOW CHART NO.18[No Disc] indicated. (When the laser beam

Page 15

1-6-5 E59M2TRIs 5V voltage applied to the pin(4, 12) of IC1402, IC1405 and pin (4) of IC1401?Replace IC1401, IC1402, IC1405.Check P-ON+5V line andserv

Page 16 - View for A

1-6-6 E59M2TRFLOW CHART NO.21Audio is not outputted normally.Set the disc on the disc tray, and playback.Are the analog audio signals outputted to eac

Page 17 - HOW TO EJECT MANUALLY

1-7-1E59M2BLS82FP-STB61FP-DOUT67REMOTE181FL-OFF65FL-OFF59FP-CLKCN401IC301(SERVO DRIVE) 20211822CN301MSLED MOTORMSPINDLE MOTORIC101(MICRO CONTROLLER)+-

Page 18 - TROUBLESHOOTING

1-7-2E59M2BLDDigital Signal Process Block DiagramC16D18A17B15E14F12DVD-LD 8CD-LD 10PD-MONI 7FS(+) 2FS(-) 3TS(+) 1TS(-) 4CN201CN201CN201IC201(SW)IC503

Page 19 - 1-6-2 E59M2TR

1-7-3E59M2BLVVideo / Audio Block DiagramIC601 (AUDIO DAC)781112DIGITALAUDIO OUTOPTICALCOAXIALJK1202JK1404BUFFERQ1351IC1201Q1201Q1202+5V(AMP)CN601 CN16

Page 20 - 1-6-3 E59M2TR

1-7-4E59M2BLPPower Supply Block DiagramIC1006(SHUNT REGULATOR)REGAC1001AC CORDF1001LINEFILTERL1001D1001, D1002 D1004, D1005Q1003Q100124734IC1001ERRORV

Page 21 - 1-6-4 E59M2TR

1-8-1 E5981SCSCHEMATIC DIAGRAMS / CBA’S AND TEST POINTSStandard NotesWARNINGMany electrical and mechanical parts in this chassishave special character

Page 22 - 1-6-5 E59M2TR

1-8-2 E5981SCLIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWINGPAGE S:1. CAUTION:FOR CONTINUED PROTECTION AGAINST FIR

Page 23 - 1-6-6 E59M2TR

SIGNAL SYSTEMPAL colorAPPLICABLE DISCS(1) DVD-Video Discs1-layer 12cm single-sided discs, 2-layer 12cm single-sideddiscs, 2-layer 12cm double-sided di

Page 24 - BLOCK DIAGRAMS

1-8-31-8-4E59M2SCD1DVD Main 1/3 Schematic Diagram

Page 25 - E59M2BLD

1-8-51-8-6E59M2SCD2DVD Main 2/3 Schematic Diagram

Page 26 - Video / Audio Block Diagram

1-8-71-8-8IC101 VOLTAGE CHARTPIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP1 ~ ~ 33 ~ ~ 65 0 0 97 ----- -----2 ~ ~ 343.43.4663.43

Page 27 - Power Supply Block Diagram

E59M2SCD31-8-91-8-10DVD Main 3/3 Schematic Diagram

Page 28 - Standard Notes

E59M2SCAV11-8-111-8-12AV 1/3 Schematic DiagramCAUTION !Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.If Main

Page 29 - (Unit: Volt)

E59M2SCAV21-8-131-8-14AV 2/3 Schematic Diagram

Page 30 - E59M2SCD1

E59M2SCAV35G 4G 3G 2G 1G7G6GadgcbeffiiREPEATTITLEGROUPVCRCHPRECSACDTRKAALLBPSCANDVDPMHDVCDA7G 6G 5G 4G 3G 2G 1Gabcdefgcdeffgcdefgcdefgcdefgcdefghiiaba

Page 31 - E59M2SCD2

1-8-181-8-17 BE5982F01011AAV CBA Top ViewNOTE :The voltage for parts in hot circuit is measuredusing hot GND as a common terminal.CAUTION !Fixed volta

Page 32 - IC101 VOLTAGE CHART

WF1PIN 8 OFCN1601WF3C1402PLUS LEADWF2PIN 10 OFCN1601WF4PIN 14 OFCN1601WF5PIN 16 OFCN1601WF6PIN 19 OFCN16011-8-201-8-19NOTE :The voltage for parts in h

Page 33 - E59M2SCD3

1-8-211-8-22FUNCTION CBA Top ViewFUNCTION CBA Bottom ViewBE5982F01011B

Page 34 - AV 1/3 Schematic Diagram

1-1-2This player conforms to the PAL colour system. Alsoyou can play discs recorded with the NTSC systemvia a PAL system TV set.Some discs include reg

Page 35 - AV 2/3 Schematic Diagram

LED CBA Top ViewLED CBA Bottom ViewBE5982F01011C1-8-231-8-24

Page 36 - FL2001 MATRIX CHART

E5PWFWAVEFORMS1-9-1WF6SPDIFSPDIFPin 19 of CN16011V1V0.10.1µsWF1 Pin 8 of CN1601WF3 C1402 PLUS LEADWF4AUDIO-LAUDIO-LPin 14 of CN16011V1V0.5ms0.5msWF5AU

Page 37 - AV CBA Top View

E59M2WI1-10-1CN201CN30134TRAY-INGNDSL(-)56SP(-)7SP(+)8 SL(+)123456789101112131415161718TRAY-INEV+1.2V 11EV+1.2V 22EV+3.3V 44EV+3.3V 55P-ON+3.3V 66P-ON

Page 38 - AV CBA Bottom View

1-11-1 E5981TESTFIRMWARE RENEWAL MODE1. Turn the power on and remove the disc on the tray.2. To put the DVD player into version up mode, press[9], [8]

Page 39 - FUNCTION CBA Bottom View

1-12-1 E59M2PINIC PIN FUNCTION DESCRIPTIONSIC2001 [ PT6313-S-TP ]Pin No.In/OutSignal NameName Function1 In FP-CLKClock Input2 In FP-STB Serial Interfa

Page 40 - LED CBA Bottom View

1-13-1 E59M2LELEAD IDENTIFICATIONS28151418541E C B E C BAKCEK A R169811233458541G D S2SK356612318169Note:A: AnodeK: CathodeE: EmitterC: Co

Page 41 - WAVEFORMS

1-14-1 E59M2EXEXPLODED VIEWSCabinetDVD Main CBA Unit2L0712L0712L0712L0412L1052L0212L0212L0212L0212L1051B1LED CBAFunction CBAAC1001JK1405AV CBA2L0512B2

Page 42 - WIRING DIAGRAM

1-14-2 E59M2EXPackingX10X2X4S2S2S4UnitS1X13X1X5A22A22X6

Page 43 - FIRMWARE RENEWAL MODE

POS. NO.VERS.COLORPART NO.(FOR EUR)PART NO.(MJI)PARTS NAME DISCRIPTIONEXPLODED VIEW PARTSA1X /N1B 12BW248510 00M12BW248510 PANEL FRONT ASSEMBLY BLACK

Page 44 - IC PIN FUNCTION DESCRIPTIONS

SERVICE HINTS AND TOOLS1-2-1DVD test disc (NTSC) ALMEDIO TDV-540SERVICE TOOLSAudio signals disc 4822 397 30184Disc without errors (SBC444)+Disc with

Page 45 - LEAD IDENTIFICATIONS

WARNING AND LASER SAFETY INSTRUCTIONS1-2-2FATTENTIONTous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux déchargesstatiques (ESD).Leur

Page 46 - EXPLODED VIEWS

1-2-3 E5981LBSLASER BEAM SAFETY PRECAUTIONSThis DVD player uses a pickup that emits a laser beam.The laser beam is emitted from the location shown in

Page 47 - 1-14-2 E59M2EX

1-3-1 DVD_SFNPIMPORTANT SAFETY PRECAUTIONSProduct Safety NoticeSome electrical and mechanical parts have specialsafety-related characteristics which a

Page 48 - PARTS LIST

1-3-2 DVD_SFNPChassis or Secondary Conductordd'Primary Circuit TerminalsAC Voltmeter(High Impedance)Exposed Accessible PartBOne side of Power Cor

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